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A gassed diesel

The Fiat Bravo 1.9 MTJ Dual Fuel Diesel and CNG

With Landi Renzo System

 

The latest Legambiente (an environmentalist group) report, regarding what we breathe in the cities, states that the quality of the air remains terrible.  To blame are the fine particles that are the cause of more than 15 premature deaths every 10,000 inhabitants and of extensive economic damage. The sanctions worth billions, placed by the European Commission for lack of respect of the regulatory limits, are summed to the 28 billion euros/annum in costs for mortality, diseases and years of life lost estimated by the World Health Organization. A severe human and economic damage that has among its principal causes, the transport sector, especially that of the gas oil vehicles which lacks the diesel particulate filter. In Italy, these are close to 10 million.

How to solve the problem? Renew the car fleet, difficult in times of crisis, or apply the retrofit, costly and still of dubious efficiency, to the cars which lack the diesel particulate filter (DPF). A third option could arrive by year’s end: the conversion to natural gas of the diesel engines. Landi Renzo is experimenting the Dual Fuel kit which, compared to the bi-fuel systems for petrol engines where the feeding comes about with one of the two fuels, functions with a mix of gas oil and natural gas. An obligation, seeing that, in the absence of the ignition system, the striking of burning necessitates the gas oil. An ingenious idea that we tested on the roads of the Reggiano area at the wheel of a 2008 120 hp Fiat Bravo 1.9 MJT, without DPF and with Euro 4 anti-pollution homologation.

The passenger compartment is that of the second series of the compact Fiat in its Dynamic arrangement, with the addition of a tangle of cables and a switch on the dashboard at the bottom of the console a panel with different switches and a digital display: we are on board of a car laboratory. A micro computer that signals possible faults to the system, bears the average consumption of natural gas and gas oil, the residual range with the two fuels and allows to select the feeding mode (dual or normal); in its final version it will be substituted by the classical gas level switch/indicator of the fuel kits.

In the engine compartment the components of the system and even the adaptor for the natural gas supply. In the boot, the original 400 litre capacity is more than halved by the 14.63 litre tank of natural gas. On ignition the presence of the double feeding is perceived solely by the messages on the display which activate the system and at the written “Dual-fuel modality” that appears once the set parameters of the engine have been reached. At its minimum, the 4 cylinders of the Bravo runs only by gas oil and a growing percentage of CNG (from 20 to 60%) is activated starting from the 1,500 revs/minute only to come out once the 3,000 revs have been exceeded. A progression that allows for a high reliability and leaves unaltered both the original loads and performance. While driving, the “conversion is not perceivable, not even by ear”.

The Dual Fuel Bravo maintains both the qualities and faults of the 1.9 MJT unaltered, such as a certain laziness to pick up under the 1,500 revs/minute, a mark above which it has an excellent progression up to the 3,500 revs. No coincidence, nearly exactly the same range of action of the Landi Renzo kits that, therefore, functions in all the situations of normal driving (at 130 km/h, for example, it travels at slightly above the 2,500 revs), with the exception of the minimum and the sporty driving.

The advantages are noteworthy. The principal one is the average decrease by 60% of the release of the fine particulates, a percentage that increases for the pre-Euro 4 models. All this, while leaving the emissions of the other pollutants unaltered, such as carbon monoxide and nitrogen oxide, and a slight increase of the unburned hydrocarbons. This should ensure the Dual Fuel system to gain the vehicle to which a Euro class of the anti-pollutant European regulation will be applied. Environmental benefits are obtained thanks also to the average drop of the CO2 emissions (from 139 to 118 grams/km). The range increases, from the initial 1,094km to the 1,431 of the “double” full tank, with a supplement of 337km supplied by natural gas.

The conversion brings good news even to the personal finances thanks to an average saving of 15-18% on the costs: the distance covered on a litre of gas oil increases from 18.87 to 31.45 km, data to which one must add a consumption of 1.9 kg every 100 km on natural gas. Therefore, with the mixture, the cost per kilometre drops from 7.7 to 6.3 euro cents: during the life span of the vehicle this can compensate the almost 2,000€ of the transformation. According to our calculations, the break-even point today is at approximately 140,000 km, an amount destined to be reduced due to the fact that the cost of the gas oil increases in a more sudden manner than that of natural gas.

But, all the advantages could increase: the Bravo of the test drive is only the first step of the evolution anticipated by Landi Renzo. Once the desired reliability has been obtained and the system has been homologated, the technicians from Cavriago intend to perfect the system by extending the operating mode and increasing the percentage of natural gas injected by 80%. Improvements which can be benefited from by the owners of the first versions of the Dual Fuel with the updating of the software during the normal maintenance coupons.

Stefano Panzeri

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TECHNICAL DATA

  • Engine: 4 cyl., 1910cm³ displacement

  • Power at 4,000 rpm (hp/kW): 120/88 (diesel), 120/88 (Dual Fuel)  

  • Torque 2,000 (Nm): 255 (diesel), 255 (Dual Fuel)     

  • Acceleration 0-100 km/h (sec.): 10.5” (diesel), 10.5” (Dual Fuel)      

  • Top Speed (km/h): 194 (diesel), 194 (Dual Fuel)       

  • Average fuel consumption (l/100 km): 5.3 (diesel), 3.2 (diesel) + 1.9 (kg/100 km CNG)

 
At the end of the  start-up and homologation phase, the Dual Fuel kit should be launched on the market between the end of 2011 and the beginning of 2012
 

In Dual Fuel mode, between 1,500 and 3,000 rpm, the 1.9 MJT 120 hp is fed with a mix of diesel and CNG

 

The 14.63kg tank cuts by half the boot capacity but increases the global fuel distance of 337km

 
Instead of the traditional switch, that will be standard on the final kit, in the Landi prototype there was a mini computer analyzing consumptions and remaining fuel distance of the two fuels
 

The adaptor for CNG is placed behind the petrol fill door

 
 

 

     

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Agg. 05/06/2014 16:00