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Light and clean transport

Fiat Ducato Dual-Fuel Diesel and CNG

 

 

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Studies agree: the main suspect for the attempt on public health is particulate, minute particles suspended in the air we breathe and that cause respiratory ailments capable of leading to illness and even untimely death. The most dangerous types are those emitted by home heating systems and internal combustion engines, in particular those diesel engines that lack antiparticulate filters, especially the older trucks that also have higher emissions and travel many kilometers in the city to satisfy the demands of urban transportation. The problem is made all the more serious by the economic crisis that prevents the replacement of the older models with more modern ones that have a lesser environmental impact. An alternative solutions comes from Landi Renzo, who has developed a natural gas kit for diesel engines, the Dual Fuel. In addition to reducing emissions, it would allow transportation companies to slash their fuel costs. We tested the solution developed by the experts of Cavriago on a Fiat Ducato 2011, the 160 Multijet approved as Euro 4 and lacking the “trap” for fine particulate. This is the third generation (the fourth went on sale in 2012) of the historic Fiat model that first appeared in 1981. It is one of the leading trucks on the Italian market thanks to its high reliability, the competitive operating costs and excellent load capacity. This last feature, obvious in the example we used for the test, an oversize van 600 cm long and 205 cm wide with a height of 252 cm and a compartment capacity of 13 cubic meters. This value did not change after the conversion, because the gas tanks are installed under the floor: there are three with a capacity of 30 liters each for a dual autonomy of about 350-380 km. The configuration recommended by Landi calls for two 40 liter tanks and one 30 liter for a total of 110 liters and 430-460 km of mixed fuel travel. The system works with fuel combination of a mixture of diesel fuel and gas, which give it the name “dual fuel” rather than “bi fuel”, as for the kits for gasoline-gas conversion. It is a necessary choice: diesel engines do not have spark plugs and it is therefore necessary to use an injection of diesel fuel to spark combustion. The control unit manages the correct fuel mixture which consists of a quantity of natural gas variable from 0 to 70% (reducing the quantity of diesel fuel in proportion) depending on various parameters such as the engine load, temperature and pressure. The goal is to maximize the use of gas, with adequate reliability, providing the higher percentage of gas when the engine load is higher, i.e. when consumption is higher and the engine is running at close to its maximum efficiency.

Gas intake is inside the diesel fuel refill hatch. The roomy cab is unchanged, capable of seating three people and designed to offer the maximum practicality: this is confirmed by the many compartments of various sizes and shapes on the dashboard, the arrangement of the controls on the central console on the left of the steering wheel where the CNG switch/indicator is located and the simple design of the instrument panel, containing all the essential information. The driver’s seat on the Ducato is acclaimed for the comfort of the seat, designed for prolonged use, and the raised position that facilitates forward vision. The rear view is limited by the van size and the absence of an internal rearview mirror, but the large external rearview mirrors help, with their diverse curvature radius to provide an expanded view. The short gearshift lever is very convenient, installed on the console and practical to use, as well as accurate in the different positions. Driving this Fiat van we don’t notice any substantial difference between the two fuel systems. The most noticeable variation is a greater availability of power and torque with diesel fuel alone, and a more silent engine with the addition of CNG. These are very small differences that made no difference to the performance of the four cylinder 3 liter, 157 cv and 400 Nm engine at 1,700 rpm, that enables the Ducato to reach speeds of 160 km/h and give it good levels of pickup and acceleration. The big difference is in costs and emissions. The test drive reveals a consumption with diesel fuel alone of 12.5 l/100 km, equivalent to a cost per km of 0.212 euro. With the dual mode the thirst for diesel falls to 4.9 l/100 km plus 3.8 kg/100 km of CNG, a combination that cuts the cost to 0.125 euro/km. The difference of 0.087 euro/km makes it possible to recover the cost for the kit with three tanks for 110 liters (4,317 euro, net of VAT) in just 50,000 km, which a working vehicle usually travels in a year. The absence of official data on emissions makes it difficult to perform an accurate analysis, but we would estimate a reduction by 15% of CO2 and up to 60% for fine particulate.

La persa di carico del gas è all'interno dello sportellino del rifornimento del gasolio. Rimane immutato l'ampio abitacolo, in grado di ospitare tre persone e progettato per fornire la massima praticità: lo confermano i numerosi vani di forme e dimensioni diverse presenti sulla plancia, la disposizione dei comandi concentrati nella consolle centrale e a sinistra del volante dove è inserito il commutatore/indicatore del livello del metano e il cruscotto, dal design semplice e contenente le informazioni essenziali. Il posto guida del Ducato si fa apprezzare per il comfort del sedile, pensato per un utilizzo prolungato, e la posizione rialzata che favorisce la visibilità anteriore. Quella posteriore è limitata dagli ingombri e dall'assenza dello specchietto interno ma aiutano grandi retrovisori esterni con specchi a raggi di curvatura diversi per fornire un'ampia visuale. Molto comodo il cambio a leva corta collocato sulla consolle, pratico da azionare e preciso negli innesti. Alla guida il commerciale Fiat non segna sostanziali differenze tra le due modalità di alimentazione. Le variazioni più avvertibili sono una superiore disponibilità di potenza e coppia con il solo gasolio e una maggiore silenziosità con l'aggiunta del metano. Si tratta, però, di lievi differenze che non incidono sulle prestazioni del quattro cilindri 3 litri, 157 cv e 400 Nm a 1.700 giri/minuto, che consente al Ducato di viaggiare a 160 km/h e di avere buone doti di ripresa e accelerazione. Molto diversi i costi e le emissioni. Il test drive ha rilevato un consumo a gasolio di 12,5 l/100 km, equivalente a un costo km di 0,212 euro. Con la modalità dual la sete di gasolio scende a 4,9 l/100 km più 3,8 kg/100 km di gas naturale, combinazione che riduce la spesa a 0,125 euro/km. Il divario di 0,087 euro/km consente di recuperare l'esborso per il kit con tre bombole da 110 litri (4.317 euro, Iva esclusa) in soli 50.000 km, che un veicolo commerciale di solito percorre in un anno. L'assenza di dati ufficiali sulle emissioni rende difficile un'analisi precisa, ma è verosimile stimare un calo del 15% di CO2 e fino al 60% per le polveri sottili.

Stefano Panzeri

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         TECHNICAL DATA

  • 4 cyl. engine Di 2,999 cc

  • Power at 3,500 rpm (cv/kW): 157/115 (diesel), 153/112 (Dual Fuel)

  • Torque 1.700 (Nm): 400 (diesel), 390 (Dual Fuel)

  • Maximum speed (km/h): 160 (diesel), 160 (Dual Fuel)

  • Average consumption (l/100 km): 12.5 (diesel), 4.9 (diesel) + 3.8 (kg/100 km Cng)

 

With the “dual” mode Fiat commercial vehicles lose very little power and become quieter.

 

Traveling with the CNG-diesel misture emissions of CO2 decrease by 15% and those of fine particulate by as much as 60%.

 

The load capacity of 13 cubic meters and the versatility of the “Maxi” compartment are not reduced with the conversion.

 

The installation of the CNG parts in the lower part of the engine make the conversion “invisible”.

 

The three tanks for a total of 90 liters are positioned under the floor. They ensure 350-380 km of “dual” autonomy, which become 430-460 with tanks that hold 110 liters.

 

The opening for CNG refilling is located inside the hatch for filling with diesel fuel.

 
 

 

     

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  È un prodotto editoriale Edit by  CENTRO STAMPA E MEDIA Srl Bologna P.ta IVA 01554891208

Agg. 05/06/2014 16:00